White 92% high ceramic alumina lined wear resistant bend pipe is made through self-propagating high-temperature synthesis (SHS) technique. The pipe consists of three layers: smooth ceramic lining (compact corundum), ceramic and metal transition layer and the outer steel pipe.
Wear resistant alumina ceramic rings welded in steel pipes
These Ceramic Tubes are identical to the ones we use in our production, so high quality, consistency, and uniformity are assured.
The combination of high rigidity of ceramic and high elasticity of steel gives the pipe unmatchable features as an abrasion resistant, heat resistant and corrosion resistant material for use in the fields of power generation, metallurgy, mining, and chemical industry etc.. It has many advantages over steel pipes, cast stone pipes, and steel-plastic compound pipes.
High alumina ceramic linings are curved, piping and elbows are reliable, maintain close manufacturing tolerances, and are ready to install, thus facilitating quick replacement and free operation for long lasting trouble. Ceramic liner equipment, including ceramic wire tube, ceramic liner elbow, ceramic liner cone, ceramic turret, ceramic-lined hydrocyclone, ceramic liner, ceramic lined valves to help users obtain the maximum efficiency of the equipment.
Ceramics with very low friction factor at low impingement angles decreases the abrasion of materials maximally. Its low density makes it easy to carry and install. Furthermore, its diamond-like hardness, fine grain structure and superior mechanical strength are the unique features that make it a wide range of demanding applications, such as coal preparation, power generation, iron and steel making, cement, asphalt, dredging, mining and mineral processing, oil and gas drilling.
Metals have good ductility but poor resistance to abrasion – which means that abrasion prevention is required when metal pipes are used in high-temperature fluid catalyst service. On the other hand, ceramics possess great hardness and abrasion resistance, but they are brittle. Metal Ceramic double pipe is a hybrid pipe using metal as an outer pipe and a ceramic material for inner pipe segments, applied together to utilize the two materials’ advantages. Hence excellent wear-resistance and good corrosion resistance of the ceramics and high strength and toughness of metal can be well combined to get a comprehensive advantage of wear-resistance, corrosion-resistance and anti-scaling. They are suitable for applications in heavy wear working conditions.
Ceramics are among the hardest materials available and provide ultimate wear resistance in piping. In high wear applications, ceramic lined pipes have been demonstrated to be cost-effective by increasing service life and reducing maintenance costs. Sunny Steel supply ceramic lined abrasion resistant steel pipes to your custom dimensions and budget. Our ceramic linings are the highest quality materials available to ensure that we provide the most cost-effective solutions for our clients.
The Ceramic Tiles could protect Industrial Components against abrasion, impact wear and high temperature of above 1000°C. Standard Flat Tiles of Square & Rectangular Shape having thickness of 6 to 50 mm, with or without central hole are available.
- Materials: seamless mild steel pipe plus 95% alumina ceramics for liner
- Designed pressure: >= 0.35Mpa
- Normal operation velocity: 20-35m/s
- Normal operation temperature: -50-800
- Running medium: mixture of air and powder
- Size of the pipe: the inner diameter is between 1 to 120 or even lager
Suggested Usage of the Ceramic Tile lined pipe reducering:
|Ash Pipe & Elbows||Add-Mix Transport Lines||Coal Piping Clinker Chutes|
|Chutes||Coal Conduit Lining||Coal Handing Chute Lining|
|Fan Lining||Pulverizer Housing Liner||Coal Mill Pulverizer Cone Lining|
|Bumer Feed Pipes||Classifer Cone Lining||Cullet Chutes & Hoppers|
|Cyclone Lining||Downcomer Pipe Lining||Coal Mill Exhauster Lining|
|Fan Housings||Drag Convey or Lining||Coal Mill Pulverizer Lining|