Mining,cement abrasion&impact resistant alumina tile lined pipes

Alumina Ceramic Tile is high wear resistance, acid and a lkli resistance, effectively prolong the service life of equipment and considered to be the best choice of anti-wearing and anti-corrosion material; Wear resistant ceramic is 266 times than that of special manganese, 171.5 times to high chrome cast iron; Hardness is much higher than that of wear-resistant steel and stainless steel.

Application for this kind wear resistant lining: Oil, mining, steel and power industry.

Superior wear life in alumina can be attributed to these basic characteristics:

  1. Individual alumina grains should be a fine size.
  2. Have an even distribution throughout the body.
  3. Glass matrix will have no porosity or crystallization.
  4. Full adhesion to each alumina grain within the tile.
  5. Tile density in relation to AL2O3 content.
  6. Matrix components used and mix ratio in combination with firing temperature
have very uniform coating of specially formulated ceramic material that is affixed to the inner of the pipe and gives a very smooth surface.
Ceramic Tile Lined Steel Pipes and Elbows have very uniform coating of specially formulated ceramic material that is affixed to the inner of the pipe and gives a very smooth surface. Ceramics with very low friction factor at low impingement angles decreases the abrasion of materials maximally. Its low density makes it easy to carry and install. Furthermore, its diamond-like hardness, fine grain structure and superior mechanical strength are the unique features that make it a wide range of demanding applications, such as coal preparation, power generation, iron and steelmaking, cement, asphalt, dredging, mining and mineral processing, oil and gas drilling.
Metals have good ductility but poor resistance to abrasion – which means that abrasion prevention is required when metal pipes are used in high-temperature fluid catalyst service. On the other hand, ceramics possess great hardness and , but they are brittle. Metal Ceramic double pipe is a hybrid pipe using metal as an outer pipe and a ceramic material for inner pipe segments, applied together to utilize the two materials’ advantages. Hence excellent wear-resistance and good corrosion resistance of the ceramics and high strength and toughness of metal can be well combined to get a comprehensive advantage of wear-resistance, corrosion-resistance and anti-scaling. They are suitable for applications in heavy wear working conditions.
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Ceramics are among the hardest materials available and provide ultimate wear resistance in piping. In high wear applications, have been demonstrated to be cost-effective by increasing service life and reducing maintenance costs. Sunny Steel supply ceramic lined abrasion resistant steel pipes to your custom dimensions and budget. Our ceramic linings are the highest quality materials available to ensure that we provide the most cost-effective solutions for our clients.
The Ceramic Tiles could protect Industrial Components against abrasion, impact wear and high temperature of above 1000°C. Standard Flat Tiles of Square & Rectangular Shape having thickness of 6 to 50 mm, with or without central hole are available.
  • Materials: seamless mild steel pipe plus 95% alumina ceramics for liner
  • Designed pressure: >= 0.35Mpa
  • Normal operation velocity: 20-35m/s
  • Normal operation temperature: -50-800
  • Running medium: mixture of air and powder
  • Size of the pipe: the inner diameter is between 1 to 120 or even lager
Suggested Usage

of the Ceramic Tile Lined Steel Pipes and Elbows:

Ash Pipe & Elbows Add-Mix Transport Lines Coal Piping Clinker Chutes
Chutes Coal Conduit Lining Coal Handing Chute Lining
Fan Lining Pulverizer Housing Liner Coal Mill Pulverizer Cone Lining
Bumer Feed Pipes Classifer Cone Lining Cullet Chutes & Hoppers
Cyclone Lining Downcomer Pipe Lining Coal Mill Exhauster Lining
Fan Housings Drag Convey or Lining Coal Mill Pulverizer Lining

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