Ceramic-Lined Pipes & Elbows

[metaslider id=2695]Ceramic-lined pipe is the use of SHS – Manufacturing centrifugation, the melting point of alumina ceramic pipe in 2045 ℃, alumina layer and the steel layer structure due to process special reasons, the stress field is also special.

Abrasion resistant ceramic lined pipe

Ceramic-Lined Pipes & Elbows from a single spool piece to complete piping systems.

Alumina ceramic abrasive lined pipe

The composite steel pipe is composed of three layers: ceramic, intermediate, and steel layers.

Alumina ceramic lined pipes

Alumina ceramic lined pipe have very uniform coating of specially formulated ceramic material that is affixed to the inner of the pipe and gives a very smooth surface.

Alumina Ceramic Lining Pipes

have been uniformly produced by a thermite reaction induced under the influence of a centrifugal force (‘Centrifugal Thermite Process’) without any high-temperature furnace facilities.

Backpack wear-resistant ceramic lined elbow

manufactured using superior grade raw materials. are used for connecting pipes of different diameters and find wide applications in various chemicals, construction industries, paper, cement & ship builders.

Ceramic lined composite Y-type Tee

from a single spool piece to complete piping systems. We specialize in ceramic restriction bend and flow conditioning assemblies to tame the most demanding flow applications.

Ceramic Lined Elbows and Bends

Ceramic Lined Elbows and Bends could be also applied in the parts of concrete pump owing to their advantages especially the low weight which helps to avoid the jam during the transport of concrete.

Ceramic lined pipe

Ceramic-lined composite steel pipe due to give full play to the high strength, good toughness , impact resistance, good weldability and corundum high hardness, high wear resistance, corrosion resistance, heat resistance, low steel to overcome the hardness, wear resistance and poor ceramic poor toughness characteristics.

Ceramic Lined Reducer Pipe with flange

Ceramic Lined Reducer Pipe with flange is integrally fired ceramic tube , with a special molded ceramic filler pouring inside the pipe reducer assembled.

Ceramic lined Wearable Tube

Ceramic wear lining layer of the pipe due to the corundum ceramics (a-AL2O3), equivalent to 9.0 Mohs hardness up to HRC90 or more. So for metallurgy, electric power, mining, coal transportation and other industries grinding media have high wear resistance.

SHS Ceramic Composite Pipe

Ceramic-Lined Pipes & ElbowsSHS- self -igniting alumina ceramic composite pipe is the national ” 863 ” program in the field of new materials , and the successful implementation of the industrialization of high-tech achievements.

Ceramic Lined Reducer Pipe

Ceramic Lined Reducer Pipe is integrally fired ceramic tube , with a special molded ceramic filler pouring inside the pipe reducer assembled.

Ceramic lined composite pipe tee

Ceramic lined tube has great resistance against corrosion, abrasion and thermal shock.

Use of Ceramic-Lined Steel Composite Pipe (CLSP)

The liquid pipe transport has been widely used in the industries of electric power, metallurgy, coal, petroleum, chemical engineering, building materials, mechanism and so on.

Wear-resisting comparative table of ceramic lined pipe
Sand injection test 30% Transfer test of sludge with SiO2
Material Volume diminution (cm3) Material Volume diminution (cm3)
Ceramic lined Steel pipe 0.0022 Ceramic lined Steel pipe 3
Ceramic pipe Al2O397% 0.0025 S45C 25
How better packaging the abrasion resistant pipe

There are probably hundreds of different methods for packing a and Elbows, and most of them have merit, but there are two principles that are vital for any method to work prevent rusting and Sea transportation security.
Outer of bend uses hot-bending bend and lining is cast with high-chromium cast iron.

Properties of the Ceramic-lined Steel Composite Pipes

Ceramic (Corundum: a-Al2O3) lined abrasion resistant straight pipe and fittings are lined with highly abrasion resistant ceramic by SHS ——-Self-propagating High-temperature Synthetic process.

Self-propagating High-temperature Synthetic process

Self-propagating high-temperature synthesis (SHS) and processes based on SHS are currently being developed the world over for the production of powders and near-net shape components of advanced materials.

Specifications & size range of ceramic lined pipe

Hoop strength is the resistance against radial pressure. The strength of the ceramic -lined steel composite pipe is 300 to 500MPa.

The ceramic layer is formed by molten alumina at a temperature above 2500 degree Celsius. The molten alumina produced from the reaction Fe2O3+2Al=2Fe+Al2O3 spreads on the inside wall of the steel pipe under the influence of a centrifugal force, then solidifies, so the ceramic layer has high density and smooth surface and bonds to the steel pipe.

Main Properties of The ceramic-lined steel composite pipe
Item Index
Content of Alumina ≥95%
Density ≥3.5 g/cm3
Rockwell Hardness ≥80 HRA
Impact Strength ≥850 Mpa
Bending Strength  ≥290MPa
Breaking Temper ≥4.8MPa·m1/2
Coefficient of Linear Thermal Expansion 20W/m.K

Industrial Ceramic Linings for the Toughest Applications

Sunny Steel works with the best ceramic manufacturers in order to provide consistently superior products for our customers. Our high purity industrial ceramic linings are a great solution for a variety of applications.

The first priority of our engineers is to fully understand your requirements. As we listen and learn, we consider factors such as:

  • Material being conveyed
  • Abrasion type (sliding or impingement)
  • Equipment design
  • Installation position
  • Pipe diameter and temperature

Industrial ceramic linings are a great option for guarding against abrasion, erosion or corrosion. However, ceramic linings are only effective when they are selected and installed properly. As the leader and corrosion and abrasion resistant solutions,

Monolithic shapes and custom engineered integrated tile systems can be provided for pieces with irregular geometries (such as elbows, tees and lateral wyes) where standard tiles are not cost-effective. Engineered solutions like these ensure an exact fit and 100% ceramic protection.

Applications include:

  • Pipe & fittings
  • Chutes & hoppers
  • Vibratory feeders
  • Cyclones
  • Distributors
  • Screens
  • Centrifuges
  • Mill liners

Most importantly, Our will extend the life of your equipment while reducing maintenance costs and downtime.